Another small step towards understanding.
Regarding masking and audibility of quieter signal when there are louder signal along with it;
I've created a small listening test in my DAW and arrived to several understandings.
1. The more harmonically rich/dense the tone is, the better it masks quieter signals.
2. The audibility of quieter signals is better at higher SPLs but it depends on personal tolerance of the louder signal along with it.
3. My ears are most sensitive to sound between 1kHz and 6kHz.
This is probably the fundamentals of lossy audio compression but I think it directly applies to how audible aliasing is in the context of the harmonically rich signal of a distorted guitar amp.
Keep your hand on the volume control when listening to this.
With a pure sine tones I can hear and tolerate a second sine signal of -60dB, lower than that and the louder fundamental signal starts to hurt.
With a saw tooth signal I can't hear the second tone below -40dB at any volume.
Along with my previous post where I measured the peak spectrum of various typical guitar signals, now I know what to look and listen for.
Now for some test with plugins and tones... stay tuned.